Home / News
News
  • 27 Mar’ 2025
    Traditional paper machines have high energy consumption. How can new high-speed paper machines achieve energy saving and efficiency improvement?

    1. New equipment: improve efficiency and reduce energy consumptionNew high-speed paper machines and energy-saving equipment play a key role in the energy saving and consumption reduction process of papermaking technology. With its excellent performance, high-speed paper machines have opened up a new path for improving energy utilization efficiency. Compared with traditional paper machines, high-speed paper machines can significantly increase production speed through advanced mechanical design and power systems. In a unit of time, high-speed paper machines can produce more cardboard, which means that when producing the same amount of cardboard, the high-speed paper machine requires a shorter operating time, which directly reduces the energy consumption per unit product. For example, in some modern paper mills, the operating speed of high-speed paper machines has increased several times compared with traditional paper machines, but energy consumption has dropped significantly, achieving a double improvement in production efficiency and energy saving effects.Advanced energy-saving equipment also plays an important role. In the operation of the papermaking process, the energy loss of equipment is an important part of energy consumption. Energy-saving equipment optimizes the transmission and utilization of energy by adopting efficient transmission systems and energy-saving motors. The efficient transmission system can reduce the loss of energy during the transmission process and ensure that more energy can be effectively converted into the operating power of the equipment. Energy-saving motors, with their higher power conversion efficiency, consume less electricity while providing the same power output. During the operation of the paper machine, traditional motors may need to consume a lot of electricity to drive the equipment, while energy-saving motors can significantly reduce electricity consumption while ensuring the normal operation of the equipment, reducing energy waste. 2. Precision control: ensure quality and reduce wastePrecisely controlling the flow rate, flow rate and running speed of the pulp is an important means for modern papermaking technology to achieve energy saving and consumption reduction. With the help of advanced automatic control systems, the papermaking process can accurately adjust various parameters according to the different specifications and quality requirements of the paperboard. When producing wood pulp coated kraft paper of different thicknesses and strengths, the automatic control system can quickly and accurately adjust the flow rate and flow rate of the pulp to perfectly match the running speed of the net, ensuring that the wood pulp fibers are evenly distributed on the net. This precise control not only ensures the stability of the quality of the paperboard, avoids the production of defective products due to quality problems, but also improves production efficiency.In the traditional papermaking process, due to the lack of precise parameter control, the pulp flow rate is often unstable and the flow rate is uneven, which easily leads to uneven distribution of wood pulp fibers, and the produced paperboard has quality problems such as uneven thickness and uneven strength. These defective products not only fail to meet market demand, but also cause double waste of raw materials and energy. The modern papermaking process effectively reduces the defective rate through precise control, so that every raw material and energy can be fully utilized, thus achieving the goal of energy saving and consumption reduction. 3. Intelligent system: real-time monitoring, dynamic adjustmentThe intelligent control system introduced by some enterprises has injected new vitality into the energy saving and consumption reduction of papermaking process. By installing various sensors on the production line, the intelligent system can monitor various key parameters in the production process in real time, including pulp concentration, temperature, equipment operation status, etc. These sensors are like "smart eyes" on the production line, always paying attention to every detail of production, and transmitting the collected data to the control system in real time.Based on these real-time data, the control system uses advanced algorithms and intelligent decision-making technologies to automatically adjust the operating parameters of the equipment to keep the production process in the best state. When the sensor detects that the slurry flow rate is too fast, resulting in uneven fiber distribution, the control system will respond quickly, automatically reduce the slurry flow rate, and adjust the running speed of the wire section to ensure the quality of the paperboard. This intelligent real-time monitoring and automatic adjustment effectively avoids errors caused by manual operation. In the traditional production process, manual operation often makes it difficult to achieve real-time and accurate control of production parameters, which can easily lead to deviations from the optimal state of the production process due to human factors, increasing energy consumption. The application of intelligent systems enables the production process to be dynamically optimized according to actual conditions, further reducing energy consumption. 4. Dehydration process: efficient technology, reducing energy consumptionIn the dehydration process of papermaking, efficient vacuum dehydration equipment and pressing technology play a vital role. Traditional dehydration methods are inefficient and require a lot of energy to achieve dehydration and drying of paperboard. In traditional processes, it may take a long time of high-temperature drying or multiple mechanical extrusions to remove moisture from the paperboard, which not only consumes a lot of energy, but also easily has an adverse effect on the quality of the paperboard.The efficient vacuum dehydration equipment can quickly remove moisture from the paperboard at a lower temperature through innovative technical design. Vacuum dehydration equipment uses a vacuum environment to lower the boiling point of water, allowing the water in the paperboard to evaporate quickly at a lower temperature, thereby reducing energy consumption during the drying process. Advanced pressing technology can squeeze out the water in the paperboard more evenly by optimizing the pressing pressure and time. By precisely controlling the pressing pressure and time, the pressing equipment can maximize the dehydration effect while reducing energy consumption without damaging the paperboard fibers. The application of these advanced technologies has significantly improved the energy efficiency of the dehydration process while ensuring the quality of the paperboard, making an important contribution to energy saving and consumption reduction in the papermaking process.

  • 20 Mar’ 2025
    Can customized PLA coated bamboo pulp paper become the mainstream material for green packaging in the future?

    1. Basic advantages of bamboo pulp paper: toughness of natural fibersThe raw material of bamboo pulp paper comes from bamboo. As a fast-growing natural plant, bamboo pulp paper has high fiber strength. Compared with traditional wood pulp paper, bamboo pulp paper has more slender and tough fibers, so it performs well in strength and wear resistance. Bamboo pulp paper has better tear resistance and durability, and can better protect packaged items during daily transportation, storage, etc., and reduce damage caused by external forces.In contrast, the fiber structure of traditional wood pulp paper is relatively loose, which makes it more prone to deformation and cracking when subjected to pressure, friction or other external forces. Especially when exposed to humid or greasy environments for a long time, ordinary wood pulp paper is prone to softening and breakage, which is undoubtedly a major defect for packaging materials. 2. PLA coating improves paper strength and durabilityOn the basis of bamboo pulp paper, the addition of coating materials greatly improves its physical properties. Among them, the use of PLA (polylactic acid) coating is undoubtedly the key. PLA is a bio-based material fermented from plants, which has a good surface strength improvement effect. When PLA coating is applied to the surface of bamboo pulp paper, it not only makes the surface of the paper smoother, but also significantly enhances the tear resistance, water resistance and oil resistance of the paper. These enhanced properties make customized PLA coated bamboo pulp paper a more durable and adaptable packaging material for a variety of environments.PLA coating can effectively prevent the softening and deformation of paper when exposed to humid or high-moisture environments for a long time. Ordinary paper is easily softened and even cracked in a humid environment due to moisture. However, PLA coated bamboo pulp paper can effectively prevent moisture penetration, maintain its strength and structural stability, and extend the service life of packaging materials. Especially in the field of food packaging, the improvement of water resistance and oil resistance makes this material an ideal choice. 3. Improve tear resistance: cope with long-term transportation and storageIn logistics and supply chains, packaging materials often need to go through transportation, storage and other processes, and withstand long-term friction, collision and extrusion. Custom PLA coated bamboo pulp paper performs particularly well in this regard. Due to the presence of PLA coating, the tear resistance of bamboo pulp paper has been greatly enhanced, and it can withstand large external force collisions during daily transportation and storage without being easily damaged.This advantage is particularly important because the damage of packaging materials will not only affect the safety of the product, but may also bring additional costs and losses to the company. In contrast, ordinary paper is prone to cracks or damage when encountering impact and pressure, especially under high pressure. Therefore, the durability of customized PLA coated bamboo pulp paper makes it the preferred packaging material for many commodities that need to be transported and stored for a long time. 4. Oil resistance and environmental protection performance: provide protection for green packagingAs consumers' demand for green environmental protection continues to increase, the market demand for packaging materials with environmental protection performance is also continuing to rise. Customized PLA coated bamboo pulp paper has become an important choice in the field of green packaging due to its excellent environmental protection performance. PLA, as a biodegradable material extracted from plants, can not only degrade into carbon dioxide and water, but also effectively reduce the burden of traditional plastic packaging on the environment.In addition to environmental protection, PLA coated bamboo pulp paper also has obvious advantages in oil resistance. In many food packaging scenarios, oil penetration is a major challenge facing packaging materials. PLA coating can effectively prevent grease from penetrating into the paper, maintaining the integrity and cleanliness of the packaging material. This feature makes customized PLA coated bamboo pulp paper particularly widely used in the catering, food and other industries.

  • 13 Mar’ 2025
    How to ensure the safety and durability of the material when customizing food-grade kraft paperboard?

    1. Source of raw materials: the cornerstone of reliabilityWhen choosing materials for custom food-grade kraft paperboard, the first thing to pay attention to is the reliability of the source of raw materials. The raw materials of high-quality kraft paperboard must come from formal channels and be strictly screened and tested. This link is the basis for ensuring the quality of kraft paperboard and the first line of defense for food safety.The supply of raw materials from formal channels means that merchants can trace the source of the raw materials, understand their growth environment, picking or processing process, and effectively eliminate any factors that may endanger food safety. For example, some areas may have substandard raw material quality due to soil pollution or pesticide residues. By purchasing through formal channels, merchants can avoid these risks. At the same time, strict screening and testing processes can further eliminate substandard raw materials to ensure that every piece of kraft paperboard meets food safety requirements.The reliability of raw materials is also reflected in their stability. High-quality raw materials have consistent physical and chemical properties, which enables kraft paperboard to maintain stable performance during processing and reduce quality problems caused by raw material differences. This stability not only improves the overall quality of kraft paperboard, but also provides a good foundation for its subsequent production process. 2. Production process: improvement of advancementIn addition to the reliability of the raw material source, the advancement of the production process is also an important part of the selection of customized food-grade kraft paperboard materials. Advanced production technology can significantly improve the physical properties and chemical stability of kraft paperboard, making it more adaptable to various complex environments.In terms of physical properties, advanced production technology can enhance the strength, toughness and wear resistance of kraft paperboard. This enables kraft paperboard to better protect food from external extrusion, collision and friction during transportation and storage. For example, through special calendering treatment, the surface of kraft paperboard can become smoother and flatter, reducing the friction between food and packaging and reducing the risk of food damage.In terms of chemical stability, advanced production technology can ensure that kraft paperboard will not release harmful substances when it comes into contact with food. This requires the production process to strictly control the use of chemical additives during processing to avoid the introduction of substances that may endanger food safety. At the same time, through high-temperature sterilization, moisture-proof treatment and other processes, the hygiene and durability of kraft paperboard can be further improved to ensure the safety of food in the package. 3. Safety certification: strict guaranteeSafety certification is one of the most critical links in the selection of customized food-grade kraft paperboard materials. Only kraft paperboard that has obtained relevant safety certification can ensure that no harmful substances are released when in contact with food, thereby protecting the health of consumers.Safety certification is a comprehensive inspection and recognition of the quality of kraft paperboard. It requires that kraft paperboard meet strict standards and specifications in all aspects such as raw material selection, production process, and finished product testing. Through safety certification, merchants can ensure that the selected kraft paperboard not only has excellent physical properties and chemical stability, but also complies with relevant laws and regulations on food safety.During the process of safety certification, professional testing agencies will test kraft paperboard for multiple indicators, including heavy metal content, harmful substance release, microbial indicators, etc. Only kraft paperboards that meet the standard requirements can obtain safety certification and be put into market use. This strict guarantee makes customized food-grade kraft paperboard more credible and reliable in terms of food safety. 4. Dual guarantee of safety and durability: the core value of customized serviceThe material selection of customized food-grade kraft paperboard can achieve dual guarantee of safety and durability, thanks to the strict control of raw material sources, production processes and safety certification. This strict control not only improves the overall quality of kraft paperboard, but also provides a solid foundation for its application in the field of food packaging.For merchants, choosing customized food-grade kraft paperboard means choosing the dual guarantee of safety and durability. This guarantee not only helps to improve the overall image and quality of the product, but also better protects food from external damage during transportation and storage. At the same time, kraft paperboard that meets the requirements of safety certification can also enhance consumers' trust and satisfaction with the product, and win a good reputation and market reputation for merchants.In today's increasingly competitive food packaging industry, the material selection of customized food-grade kraft paperboard has become one of the important means for merchants to enhance product competitiveness. By paying attention to the reliability of raw material sources, the advancement of production processes and the strictness of safety certification, merchants can create food packaging products with unique advantages and market competitiveness, thereby standing out in the fierce market competition.

  • 06 Mar’ 2025
    Ordinary papermaking equipment has its shortcomings. How to accurately control Custom Wood Pulp White Paperboard equipment?

    Ordinary papermaking equipment has its shortcomings. How to accurately control Custom Wood Pulp White Paperboard equipment? 1. High-precision equipment lays a solid foundation 1. Accurately control the forming of the mesh The first step in the papermaking process is to convert the prepared wood pulp into paperboard, and high-precision papermaking equipment plays a core role in this process. In the mesh forming stage, the papermaking equipment used for Custom Wood Pulp White Paperboard has excellent precision control capabilities. Through advanced sensors and automatic control systems, the flow rate, flow rate and running speed of the pulp can be accurately adjusted. The precise control of these parameters is crucial for the uniform distribution of wood pulp fibers on the mesh. When the pulp is delivered to the mesh at a precisely controlled flow rate and flow rate, the running speed of the mesh is perfectly matched, so that the wood pulp fibers can be evenly settled on the mesh to form a wet paper web with consistent thickness. In contrast, ordinary paperboard papermaking equipment is difficult to accurately adjust these parameters due to its limited precision. In the ordinary papermaking process, the pulp flow rate is unstable, the flow rate fluctuates, and the running speed of the mesh is difficult to accurately match the pulp supply, which leads to uneven distribution of wood pulp fibers in the mesh, resulting in uneven thickness of the cardboard. This uneven thickness not only affects the flatness of the appearance of the cardboard, making it look uneven, but also leads to uneven strength distribution of the cardboard. In the subsequent use process, the thinner parts become weak points and are prone to damage, which seriously affects the performance of the cardboard.2. Equipment support for optimizing the internal structureAdvanced papermaking equipment also provides strong support for optimizing the internal structure of the cardboard. Through specially designed forming devices, wood pulp fibers can be guided to form an orderly arrangement inside the cardboard. In ordinary cardboard papermaking, wood pulp fibers are often randomly arranged and lack orderliness, which limits the improvement of cardboard strength and stability. The papermaking equipment for customized wood pulp white cardboard can use special mechanical forces and fluid mechanics principles during the forming process to arrange wood pulp fibers in a specific direction, like neatly arranged soldiers, greatly enhancing the bonding force between the fibers inside the cardboard.After the cardboard is formed, it needs to go through the pressing and dehydration process to remove excess water and make the cardboard more compact. The papermaking equipment for customized wood pulp white cardboard also performs well in this link. The high-precision pressing equipment can accurately control the pressing pressure and time according to the characteristics of the cardboard to ensure that the water is fully squeezed out without over-squeezing and causing fiber damage. The dehydration equipment also uses advanced technology to efficiently remove moisture from the cardboard and further improve the density and strength of the cardboard. These processes require the coordinated cooperation of high-precision equipment, and the precise control of each link lays the foundation for ensuring the stability of cardboard quality. 2. Advanced papermaking methods to improve cardboard quality 1. Special molding process enhances strength The advanced papermaking method used in customized wood pulp white cardboard focuses on optimizing the internal structure of the cardboard, among which the special molding process is the key. This molding process uses innovative design and operation methods to enable the wood pulp fibers to form an orderly arrangement inside the cardboard. During the molding process, by controlling the flow path and speed of the pulp and applying a specific external force field, the wood pulp fibers are guided to interweave and arrange in a certain direction. This orderly arranged fiber structure greatly enhances the strength of the cardboard. When the cardboard is subjected to external forces, the orderly arranged fibers can better cooperate to resist the external forces, just like tightly woven ropes, which can withstand greater tension and pressure than randomly arranged fibers. In practical applications, for example, when packaging large and heavy items, customized wood pulp white cardboard can provide reliable support and protection with its optimized internal structure, effectively avoiding damage during transportation due to weight failure.2. Multi-process collaboration to ensure qualityAdvanced papermaking methods are also reflected in the coordination of multiple processes. From the formation of wood pulp on the net to the completion of the final cardboard, each process is closely connected and affects each other. In the dehydration process, efficient dehydration equipment can quickly and evenly remove moisture from the cardboard, making the structure of the cardboard tighter. The dehydration process not only affects the moisture content of the cardboard, but also affects the bonding force between the fibers. By precisely controlling the dehydration time and temperature, the hydrogen bonds between the fibers can be made stronger, further enhancing the strength and stability of the cardboard.In the subsequent drying process, the temperature and time also need to be precisely controlled to ensure that the cardboard is dried evenly and avoid deformation of the cardboard due to uneven drying. Advanced papermaking methods ensure the quality of paperboard from multiple aspects through precise control and coordination of each process, so that it has reached a high level in strength, flatness, stability and other aspects. 3. Special calendering process improves surface quality 1. High-precision pressure regulation Special calendering process is the key link to improve the surface flatness and finish of paperboard. During the calendering process, the Custom Wood Pulp White Paperboard passes through a series of rollers under high temperature and high pressure. The calendering equipment used in the Custom Wood Pulp White Paperboard has a high-precision pressure regulation system, which is the core technology for achieving high-quality calendering. The system can accurately adjust the calendering pressure according to the different requirements of the paperboard.For paperboards of different thicknesses, materials and uses, the required calendering pressure is different. The high-precision pressure regulation system can quickly and accurately adjust the pressure between the rollers according to the specific parameters of the paperboard, so that the surface of the paperboard is subjected to uniform and appropriate pressure. This precise pressure control can effectively eliminate the tiny unevenness on the surface of the paperboard, so that its surface can achieve extremely high flatness. In contrast, the calendering equipment of ordinary cardboard has limited pressure adjustment accuracy, which makes it difficult to make precise adjustments according to the specific conditions of the cardboard, resulting in poor calendering effect and obvious defects on the cardboard surface.2. Create an ideal printing carrierAfter high-precision calendering, the smoothness of the cardboard surface is greatly improved. This high flatness and smoothness surface provides an ideal carrier for high-quality printing. During the printing process, the ink can be evenly attached to the surface of the cardboard, ensuring that the printed pattern is clear and colorful. The high flatness surface can also reduce the penetration and diffusion of the ink, making the edges of the printed pattern sharper and the details richer.In the field of high-end packaging printing, the requirements for printing quality are extremely high. The surface quality of customized wood pulp white cardboard after special calendering process can meet these strict requirements. Whether it is exquisite pattern design or delicate text printing, it can be perfectly presented on customized wood pulp white cardboard. In cosmetic packaging printing, the metallic texture, three-dimensional relief and other effects presented on the surface of customized wood pulp white cardboard through special printing technology are precisely due to its high flatness and smooth surface, which adds a unique charm to the product packaging and enhances the added value of the product.

  • 27 Feb’ 2025
    Innovation of environmentally friendly adhesives in the production process of PE coated paper and its industry significance

    1. Basic overview of PE coated paperPE coated paper is to coat a layer of polyethylene (PE) film on the surface of paper to improve the waterproof, moisture-proof and tear-resistant properties of paper. This material is widely used in food packaging, electronic product packaging, advertising and other fields, and is favored for its excellent physical properties and environmental protection characteristics. In the traditional PE coated paper production process, the selection and use of adhesives often have a certain impact on the environment. The innovative application of environmentally friendly adhesives has become an important topic in the production process of PE coated paper. 2. Innovative application of environmentally friendly adhesives1. Water-based adhesivesWater-based adhesives are adhesives that use water as a solvent or dispersion medium. They are non-toxic, odorless, non-flammable, easy to clean, etc., and meet the current environmental protection requirements. In the production of PE coated paper, water-based adhesives can be evenly and stably coated on the surface of paper, forming a good bonding effect with PE film. Compared with traditional organic solvent adhesives, the use of water-based adhesives can significantly reduce the emission of volatile organic compounds (VOCs) and reduce pollution to air and water resources. 2. Plant-based adhesivesPlant-based adhesives are an environmentally friendly adhesive made from natural plants through biochemical processes. It is not only renewable and degradable, but also provides excellent bonding properties. In the production of PE coated paper, the application of plant-based adhesives can not only reduce dependence on petroleum resources, but also reduce carbon emissions in the production process. Plant-based adhesives also have good biocompatibility, are harmless to the human body and the environment, and are in line with the green and healthy production concept. 3. Biodegradable adhesivesBiodegradable adhesives are adhesives that can be completely decomposed by microorganisms under natural conditions. In the production of PE coated paper, the application of biodegradable adhesives can solve the problem that traditional adhesives are difficult to degrade and reduce the long-term burden of waste on the environment. With the continuous development of biodegradable technology, the performance of biodegradable adhesives has been continuously improved, and its application prospects in the production of PE coated paper are becoming increasingly broad. 3. Other innovations in the production process of PE coated paperIn addition to the innovative application of environmentally friendly adhesives, the production process of PE coated paper also involves innovations in many aspects, which jointly promote the green transformation of the industry. 1. Improvement of coating technologyCoating technology is a key link in the production of PE coated paper. In recent years, with the continuous improvement and innovation of coating technology, such as the application of slit extrusion coating, micro-concave roller coating, and blade coating, PE coating can be more evenly and accurately coated on the surface of paper. These technological improvements not only improve the quality and performance of the products, but also reduce energy consumption and waste emissions in the production process. 2. Introduction of automated and intelligent production linesWith the continuous development of automation and intelligent technology, the production line of PE coated paper has also achieved a high degree of automation and intelligence. These production lines can accurately control key parameters such as coating amount, coating thickness, and paper speed to ensure the stability and consistency of product quality. The introduction of automated and intelligent production lines also reduces labor costs, improves production efficiency, and makes the production of PE coated paper more efficient and environmentally friendly. 3. Optimal selection of raw materialsIn the production of PE coated paper, the selection of raw materials is crucial to the quality and performance of the product. In recent years, some companies have begun to use high-quality PE resins and environmentally friendly additives as raw materials to improve the waterproofness, tear resistance and environmental performance of the products. Through the optimization of the proportion and fine processing of raw materials, the production cost can be further reduced and the market competitiveness of the products can be improved. 4. The significance of environmentally friendly adhesives to the PE coated paper industryThe application of environmentally friendly adhesives in the production of PE coated paper not only meets the current global urgent need for environmental protection, but also promotes the green transformation and sustainable development of the industry. By using environmentally friendly adhesives, the PE coated paper industry can reduce pollution to the environment, reduce energy consumption and waste emissions in the production process, and improve the utilization efficiency of resources. The application of environmentally friendly adhesives can also improve the quality and performance of products, enhance the market competitiveness of products, and bring greater economic and social benefits to enterprises.

  • 20 Feb’ 2025
    Kraft Paperboard's high strength and tear resistance: a solid barrier to protect items from extreme climates

    1. High strength: a solid line of defense against external impactsKraft Paperboard's high strength is mainly due to its unique fiber structure and manufacturing process. Kraft paperboard is mainly made of long-fiber softwood pulp or hardwood pulp, which are tightly combined through a fine papermaking process to form a strong fiber network. This structure gives Kraft paperboard excellent tensile and compressive strength, allowing it to withstand large external forces without easily deforming or breaking. In extreme climatic conditions, such as strong winds, heavy rains, hail and other natural disasters, packaging materials often face severe tests. High-strength kraft paperboard can effectively resist these external impacts. In strong winds, packaging boxes may be violently shaken and squeezed, but the high-strength structure of kraft paperboard can maintain its integrity and prevent internal items from being damaged due to packaging ruptures. Similarly, in heavy rain or hail weather, kraft paperboard can withstand the impact of water droplets or hail, avoiding damage to the packaging surface, thereby protecting internal items from moisture or physical damage. The high strength of kraft paperboard is also reflected in its load-bearing capacity. During logistics transportation, packaging boxes often need to be stacked to save space. High-strength kraft paperboard can withstand greater stacking pressure, ensuring that the packaging boxes will not deform or collapse due to excessive load during stacking, thereby protecting the safety of internal items. 2. Tear resistance: a key feature to prevent packaging damageTear resistance is another crucial feature of kraft paperboard. It refers to the ability of paperboard to remain intact and not easily broken when torn by external force. This feature is crucial for packaging materials because it is directly related to the protective effect of packaging during transportation and storage. Under extreme climatic conditions, packaging materials may become more fragile due to factors such as moisture, temperature changes or mechanical stress. At this time, tear resistance is particularly important. The tear resistance of kraft paperboard is mainly due to the close bonding between its fibers and the toughness of the fibers themselves. When the packaging is subjected to tearing force, these tightly bonded fibers can jointly withstand the external force to prevent the paperboard from breaking. The toughness of the fiber can also absorb part of the tearing energy, further enhancing the tear resistance of the paperboard. The importance of tear resistance is self-evident when dealing with extreme climates. In extreme weather such as hurricanes or typhoons, packaging materials may be torn by strong winds. If the packaging material does not have sufficient tear resistance, it will be easily torn, causing the internal items to be exposed and damaged. Kraft paperboard, with its excellent tear resistance, can maintain the integrity of the packaging under such extreme conditions and ensure the safety of the internal items. 3. The combined role of high strength and tear resistance in dealing with extreme climatesAs the two core characteristics of kraft paperboard, high strength and tear resistance play a vital role in dealing with extreme climates. Together, they form a solid line of defense for packaging materials, which can resist external impacts and prevent packaging damage, thereby protecting the internal items from damage. Under extreme climatic conditions, such as natural disasters such as heavy rains, floods, and hurricanes, packaging materials often face multiple challenges. High-strength kraft paperboard can withstand large external impacts and stacking pressure to ensure the integrity of the packaging; while tear resistance can prevent the packaging from breaking when subjected to tearing force, further protecting the safety of the internal items. These two characteristics complement each other and jointly enhance the protective effect of kraft paperboard under extreme climatic conditions. The high strength and tear resistance of kraft paperboard also bring it a wider range of application prospects. In the fields of e-commerce, cold chain logistics, military packaging, etc., these characteristics make kraft paperboard an ideal choice of packaging material. They can not only meet the basic needs of packaging, but also provide additional protection under extreme climatic conditions to ensure the safe delivery of the packaged items.

  • 20 Feb’ 2025
    Kraft Paperboard's high strength and tear resistance: a solid barrier to protect items from extreme climates

    1. High strength: a solid line of defense against external impactsKraft Paperboard's high strength is mainly due to its unique fiber structure and manufacturing process. Kraft paperboard is mainly made of long-fiber softwood pulp or hardwood pulp, which are tightly combined through a fine papermaking process to form a strong fiber network. This structure gives Kraft paperboard excellent tensile and compressive strength, allowing it to withstand large external forces without easily deforming or breaking. In extreme climatic conditions, such as strong winds, heavy rains, hail and other natural disasters, packaging materials often face severe tests. High-strength kraft paperboard can effectively resist these external impacts. In strong winds, packaging boxes may be violently shaken and squeezed, but the high-strength structure of kraft paperboard can maintain its integrity and prevent internal items from being damaged due to packaging ruptures. Similarly, in heavy rain or hail weather, kraft paperboard can withstand the impact of water droplets or hail, avoiding damage to the packaging surface, thereby protecting internal items from moisture or physical damage. The high strength of kraft paperboard is also reflected in its load-bearing capacity. During logistics transportation, packaging boxes often need to be stacked to save space. High-strength kraft paperboard can withstand greater stacking pressure, ensuring that the packaging boxes will not deform or collapse due to excessive load during stacking, thereby protecting the safety of internal items. 2. Tear resistance: a key feature to prevent packaging damageTear resistance is another crucial feature of kraft paperboard. It refers to the ability of paperboard to remain intact and not easily broken when torn by external force. This feature is crucial for packaging materials because it is directly related to the protective effect of packaging during transportation and storage. Under extreme climatic conditions, packaging materials may become more fragile due to factors such as moisture, temperature changes or mechanical stress. At this time, tear resistance is particularly important. The tear resistance of kraft paperboard is mainly due to the close bonding between its fibers and the toughness of the fibers themselves. When the packaging is subjected to tearing force, these tightly bonded fibers can jointly withstand the external force to prevent the paperboard from breaking. The toughness of the fiber can also absorb part of the tearing energy, further enhancing the tear resistance of the paperboard. The importance of tear resistance is self-evident when dealing with extreme climates. In extreme weather such as hurricanes or typhoons, packaging materials may be torn by strong winds. If the packaging material does not have sufficient tear resistance, it will be easily torn, causing the internal items to be exposed and damaged. Kraft paperboard, with its excellent tear resistance, can maintain the integrity of the packaging under such extreme conditions and ensure the safety of the internal items. 3. The combined role of high strength and tear resistance in dealing with extreme climatesAs the two core characteristics of kraft paperboard, high strength and tear resistance play a vital role in dealing with extreme climates. Together, they form a solid line of defense for packaging materials, which can resist external impacts and prevent packaging damage, thereby protecting the internal items from damage. Under extreme climatic conditions, such as natural disasters such as heavy rains, floods, and hurricanes, packaging materials often face multiple challenges. High-strength kraft paperboard can withstand large external impacts and stacking pressure to ensure the integrity of the packaging; while tear resistance can prevent the packaging from breaking when subjected to tearing force, further protecting the safety of the internal items. These two characteristics complement each other and jointly enhance the protective effect of kraft paperboard under extreme climatic conditions. The high strength and tear resistance of kraft paperboard also bring it a wider range of application prospects. In the fields of e-commerce, cold chain logistics, military packaging, etc., these characteristics make kraft paperboard an ideal choice of packaging material. They can not only meet the basic needs of packaging, but also provide additional protection under extreme climatic conditions to ensure the safe delivery of the packaged items.

  • 13 Feb’ 2025
    Improvement of environmental awareness: the future driving force of PE Coated Paper

    1. Background of environmental awarenessThe improvement of environmental awareness is a global phenomenon, driven by multiple factors. First, the increasingly severe global climate change problem and the frequent occurrence of extreme weather events have made people begin to pay attention to reducing greenhouse gas emissions and turning to a low-carbon lifestyle. Secondly, with the deepening of scientific research, the harm of plastic pollution to marine life, soil and human health has gradually surfaced, causing widespread public concern about the use of plastics. Furthermore, the limited resources and the concept of sustainable development have gradually been accepted, prompting people to look for alternative materials with less impact on the environment. 2. Environmental advantages of PE Coated PaperAs a composite material that combines the degradability of paper and the barrier properties of polyethylene (PE) film, PE coated paper has significant advantages in environmental protection. First of all, compared with traditional plastic packaging materials, PE coated paper generates relatively less environmental pollution during production and use. Although PE itself is not completely degradable, it is easier to recycle with paper than plastic film, reducing the long-term pollution of plastic waste to the environment. Secondly, the base material of PE coated paper is paper, which comes from renewable resources - trees, which is in line with the concept of sustainable development. Of course, the premise is that the felling of these trees follows the principles of sustainable forestry management to ensure the regeneration of forest resources and ecological balance. 3. The impact of increased environmental awareness on the market demand for PE Coated PaperConsumer preference changes: With the popularization of environmental education and the enhancement of consumer environmental awareness, more and more consumers tend to choose environmentally friendly packaging products. PE coated paper has become the preferred packaging material for many brands and consumers due to its environmental characteristics. This change in consumer preference has directly promoted the growth of PE coated paper market demand.Driven by policies and regulations: In order to cope with environmental pollution problems, governments have introduced a series of environmental regulations to restrict or prohibit the use of disposable plastic products and encourage the use of more environmentally friendly packaging materials. The EU's "Plastic Strategy" plans to reduce plastic waste to a minimum by 2030 and promote a circular economy; China has also implemented a "plastic restriction order" to restrict the production and use of ultra-thin plastic bags. These policies and regulations provide a broad market space for environmentally friendly packaging materials such as PE coated paper.Promotion of corporate social responsibility: With the improvement of environmental awareness, enterprises pay more and more attention to fulfilling their social responsibilities, and show their environmental image by adopting environmentally friendly materials and reducing packaging waste. PE coated paper, as one of the representatives of environmentally friendly packaging materials, has become an important means for enterprises to achieve green packaging and enhance their brand image. 4. Innovation and development of PE Coated Paper under the trend of environmental protectionFacing the growing demand for environmental protection and market competition, the PE coated paper industry is also constantly innovating technology and developing products. On the one hand, by improving the coating process and formula, the barrier, water resistance and degradability of PE coated paper are improved to make it more in line with environmental protection requirements. On the other hand, new environmentally friendly PE materials are developed, such as bio-based PE and degradable PE, to further reduce the impact of PE coated paper on the environment. Combined with digital printing, intelligent packaging and other technologies, the added value and market competitiveness of PE coated paper are enhanced. 5. Challenges and coping strategiesAlthough PE coated paper shows great development potential under the trend of environmental protection, it still faces some challenges. The imperfection of the recycling system limits its recycling rate; the high cost of new environmentally friendly materials such as bio-based PE and degradable PE affects its market promotion. In order to meet these challenges, the government, enterprises and consumers need to work together. The government should introduce more policies to support environmentally friendly packaging materials and improve the recycling system; enterprises should increase investment in research and development, reduce costs and improve product quality; consumers should enhance environmental awareness and actively participate in recycling activities to jointly promote the widespread use of environmentally friendly packaging materials such as PE coated paper.

  • 06 Feb’ 2025
    Analysis of key parameters for large rolls paper production process control

    1. Control of pulp preparationPulp preparation is the first step in large rolls paper production and is also the basic link that affects paper quality. In the process of pulp preparation, the following key parameters need to be strictly controlled:Fiber decomposition: The degree of fiber decomposition directly affects the uniformity of pulp and the strength of paper. In order to ensure that the fibers are fully decompressed, appropriate decomposition equipment and process conditions need to be adopted, such as using efficient decomposition machines, controlling decomposition time and temperature, etc.Control of beating degree: The beating degree refers to the degree to which pulp fibers are cut, swollen, fibrillated, and dispersed. Too high or too low beating will affect the quality of paper. If the beating degree is too high, the fibers are too short and the strength of paper is reduced; if the beating degree is too low, the fibers are not fully interwoven and the uniformity of paper is poor. The beating degree needs to be accurately controlled according to the purpose and quality requirements of paper.Pulping uniformity: Pulping is the process of mixing different types of pulp in a certain proportion. The uniformity of pulping directly affects the uniformity and strength of paper. In order to ensure uniform pulping, advanced pulping equipment and processes are required, such as using an automated pulping system, controlling the pulping ratio and stirring time, etc. 2. Control of paper formingPaper forming is the process of dehydrating and interweaving pulp on a forming net to form paper. During the paper forming process, the following key parameters need to be strictly controlled: Tension of the forming net: The tension of the forming net affects the thickness uniformity and surface flatness of the paper. If the tension is too large, the paper is easy to break; if the tension is too small, the paper is easy to wrinkle. The tension of the forming net needs to be accurately adjusted according to the paper quality and equipment requirements.Height of the forming box: The height of the forming box determines the dehydration speed of the pulp on the forming net and the thickness of the paper. If the height of the forming box is too high, the paper is not fully dehydrated and the thickness is uneven; if the height of the forming box is too low, the paper is dehydrated too quickly and cracks are easy to occur. The height of the forming box needs to be reasonably set according to the purpose of the paper and the equipment conditions.Moisture content of paper: The moisture content of paper is one of the key factors affecting the flatness and strength of paper. During the paper forming process, the moisture content of the paper needs to be controlled within an appropriate range to ensure the stability and quality of the paper. This is usually achieved by adjusting the running speed of the forming network, the pressure and temperature of the dewatering equipment and other parameters. 3. Control of paper pressingThe pressing process is a key step to remove excess water from the paper and improve the compactness and strength of the paper. During the pressing process, the following key parameters need to be strictly controlled:Pressing pressure: The size of the pressing pressure directly affects the compactness and moisture removal efficiency of the paper. If the pressing pressure is too large, the paper is easily crushed; if the pressing pressure is too small, the paper is not compact enough. The pressing pressure needs to be accurately adjusted according to the purpose of the paper and the equipment conditions.Pressing time: The length of the pressing time will also affect the compactness and moisture removal efficiency of the paper. If the pressing time is too long, the paper is easily crushed; if the pressing time is too short, the paper is not compact enough. The pressing time needs to be set reasonably to ensure that the compactness and moisture removal efficiency of the paper are optimally balanced.Material and surface condition of the pressing roller: The material and surface condition of the pressing roller also have an important influence on the flatness and strength of the paper. Using suitable pressing roller materials and maintaining good surface conditions can improve the flatness and strength of the paper. 4. Control of paper dryingThe drying process is to evaporate the water in the paper so that the paper reaches the predetermined dryness and strength. During the drying process, the following key parameters need to be strictly controlled:Drying temperature: The drying temperature directly affects the drying speed and dryness of the paper. If the drying temperature is too high, the paper is easy to shrink and deform; if the drying temperature is too low, the paper is not fully dried. The drying temperature needs to be set reasonably according to the purpose of the paper and the equipment conditions.Drying wind speed: The size of the drying wind speed will also affect the drying speed and dryness of the paper. If the drying wind speed is too high, the paper is easily blown by the wind, affecting the flatness; if the drying wind speed is too low, the paper is not fully dried. The drying wind speed needs to be reasonably adjusted to ensure that the drying speed and dryness of the paper reach the best balance.Structure and layout of drying equipment: The structure and layout of drying equipment also have an important impact on the flatness and strength of the paper. The use of advanced drying equipment and reasonable layout methods can improve the flatness and strength of the paper. The use of multi-stage drying equipment and control of parameters such as the temperature and wind speed of each drying stage can further improve the quality of the paper.

  • 30 Jan’ 2025
    Application and selection of environmentally friendly materials in Custom Large Rolls Paper

    Application status of environmentally friendly materials in custom large rolls of paperAs consumers' environmental awareness increases, the market demand for environmentally friendly large rolls of paper is growing. In order to meet this demand, more and more manufacturers have begun to pay attention to the environmental performance of products and actively use environmentally friendly materials to produce large rolls of paper. These environmentally friendly materials not only reduce pollution to the environment, but also improve the quality and durability of products. In the field of custom large rolls of paper, the application of environmentally friendly materials is mainly reflected in the following aspects:Raw material selection: When manufacturers are custom large rolls of paper, they give priority to renewable and degradable raw materials. These raw materials are not only widely available, but also can reduce dependence on natural resources and reduce carbon emissions.Production process: During the production process, manufacturers pay attention to energy conservation and emission reduction, and adopt advanced production processes and equipment to reduce the emission of wastewater, waste gas and solid waste. They also strengthen the recycling of production waste and realize the recycling of resources.Product packaging: The packaging of custom large rolls of paper also uses environmentally friendly materials, such as degradable plastics or paper packaging. These packaging materials not only reduce environmental pollution, but also improve the beauty and practicality of the product. Environmentally friendly materials availableThere are a variety of environmentally friendly materials to choose from in custom jumbo rolls. These materials have their own characteristics and can meet the needs and preferences of different consumers. The following are some common environmentally friendly materials: Virgin wood pulpVirgin wood pulp is one of the traditional raw materials for making jumbo rolls. Traditional wood pulp paper may have a certain impact on the environment during the production process. To solve this problem, manufacturers have begun to use virgin wood pulp produced by certified sustainable forestry resources. This kind of paper reduces the felling of virgin forests during the production process, reduces energy consumption and water pollution. Virgin wood pulp paper has excellent water absorption and toughness, and is suitable for making high-quality jumbo rolls. Bamboo pulpBamboo is a fast-growing and highly renewable plant resource. Bamboo pulp paper has natural antibacterial properties and has less impact on the environment during the production process. Bamboo pulp paper is also soft and absorbent, and is suitable for making jumbo rolls. Using bamboo pulp as a raw material can not only reduce dependence on forest resources, but also promote the development of the bamboo industry, achieving a win-win situation of economic and ecological benefits. Recycled pulpRecycled pulp is pulp made from recycled paper. Using recycled pulp to make jumbo rolls of paper can not only reduce the generation of waste, but also save raw materials and energy. The environmental performance of recycled pulp paper has been widely recognized, and the price is relatively affordable. More and more manufacturers are beginning to use recycled pulp as the raw material for customized jumbo rolls of paper. Natural pulp Natural pulp refers to pulp that has not been bleached, retaining the original color of the paper. This type of paper is generally considered to be healthier and more environmentally friendly because harmful chemicals may be used in the bleaching process. Natural pulp jumbo rolls of paper are gradually gaining favor among consumers in the market. It not only has a natural texture, but also can reduce pollution to the environment. In addition to the above common environmentally friendly materials, some new environmentally friendly materials have also been used in customized jumbo rolls of paper. Pulp made from agricultural waste such as sugarcane bagasse, hemp plants, etc., and degradable plastics treated with special processes. These new environmentally friendly materials not only have excellent physical properties, but also can reduce pollution to the environment, providing more options for customized jumbo rolls of paper.

  • 23 Jan’ 2025
    Environmental characteristics of Custom Kraft Paperboard: Use of sustainable resources

    1. Sustainable forest management: Guarantee the source of resourcesThe main raw material of Custom kraft paperboard is wood pulp, and the source of these wood pulps is directly related to the sustainability of forest resources. Today, many manufacturers follow strict sustainable forest management principles when selecting wood raw materials to ensure that their raw materials come from certified sustainable forests. The two most well-known forest management certification systems in the world are FSC (Forest Stewardship Council) and PEFC (European Forest Certification). FSC certification (Forest Stewardship Council): FSC certification is a globally recognized forest management certification that ensures that wood comes from environmentally friendly, socially responsible and economically viable forest management methods. FSC-certified wood products must ensure that biodiversity in the forest is protected and the rights and interests of local communities are not harmed. The certification also stipulates that in the use of forest resources, renewable and sustainable management methods must be adopted to maintain the ecological balance of the forest. PEFC certification (Programme for the Endorsement of Forest Certification): PEFC is another globally recognized forest certification system that focuses on the sustainable management of forest resources. PEFC-certified wood and paper products ensure that their logging will not lead to the depletion of forest resources, and that forests can be effectively restored after logging, thus achieving long-term sustainable wood production. Using FSC or PEFC-certified wood raw materials not only ensures the environmental friendliness of Custom kraft paperboard, but also provides consumers with confidence that these products are produced under responsible forest management. This commitment to sustainable forest resources helps to reduce environmental problems such as illegal logging and forest destruction, and fundamentally protects global forest resources. 2. Reduce dependence on virgin forestsTraditional paperboard production methods often rely on wood from virgin forests, and this kind of wood logging not only damages the ecological environment, but also leads to the loss of biodiversity. The production of Custom kraft paperboard mostly relies on managed and renewed secondary forests or plantations, which can be logged and regenerated naturally within a specified period. Through the effective management of these woodlands, the over-exploitation of virgin forests can be reduced, thereby reducing the negative impact on the global ecological environment. The management model of secondary forests and plantations has important environmental significance. After scientific planting and management, artificial forests can effectively improve the production efficiency of wood and reduce the pressure on natural virgin forests. This method not only ensures the stability of wood supply, but also effectively reduces carbon emissions, which helps to cope with global climate change. 3. Promote the balance of forest ecosystemsThe use of sustainable resources is not only to obtain wood, but also to maintain the balance of forest ecosystems. In order to support sustainable wood production, modern forestry management has taken a variety of measures to maintain the diversity and stability of the ecosystem. During the logging process, managers will consciously retain some tree species and areas with high ecological value, thereby providing habitats for wildlife and protecting soil quality and water resource cycles. Managed forests can avoid the negative consequences of deforestation and over-logging, and reduce environmental problems such as soil erosion and soil erosion. During the regeneration of the forest, newly planted trees can absorb carbon dioxide and purify the air, thereby playing a role in mitigating climate change. 4. Recycling and resource conservation of wood pulpIn addition to sustainable logging of wood, the environmental advantages of Custom kraft paperboard are also reflected in the recycling of wood pulp resources. In modern production, waste paper and recycled wood have become important sources of raw materials. Through advanced recycling technology, waste paper and recycled wood are reprocessed into new pulp, and then new paperboard products are made. This recycling not only effectively reduces the demand for new wood, but also reduces energy consumption and emissions in the production process. Many manufacturers of Custom kraft paperboard are actively promoting a closed-loop economy, that is, reducing dependence on primary resources by recycling paper and other wood materials. In this way, wood resources can be used in multiple life cycles, avoiding a large amount of resource waste and effectively reducing carbon emissions in the production process. 5. Promote green production and supply chain managementModern consumers and companies pay more and more attention to environmental protection and sustainability, and the use of sustainable resources is an important part of achieving green production. Custom kraft paperboard manufacturers usually follow the principles of green supply chain management throughout the production process to ensure that all links from raw material procurement, production and processing to product transportation meet environmental standards. Manufacturers not only require wood suppliers to provide sustainable certified raw materials, but also require the production process to reduce energy consumption, water pollution and exhaust emissions. Many manufacturers also use environmentally friendly transportation methods to reduce the negative impact on the environment during transportation. 6. Environmental policy and social responsibilityThe practice of using sustainable resources also reflects the social responsibility of enterprises in environmental protection. More and more companies are incorporating environmental protection into their corporate strategies and promoting green production models. This responsible production method can not only meet consumers' demand for environmental protection, but also help companies enhance their brand image and contribute to global sustainable development. Many Custom kraft paperboard manufacturers also further improve environmental standards and resource utilization efficiency in the production process by participating in environmental certification projects and investing in green technologies.

  • 16 Jan’ 2025
    Diversification trend of functional requirements for kraft paperboard and manufacturers' response strategies

    1. Growing demand for moisture and water resistanceAs the requirements for moisture-proof and waterproof performance of packaging materials in industries such as food, electronic products, and cosmetics increase, kraft paperboard is increasingly used in this field. Although traditional kraft paperboard has a certain degree of natural moisture resistance, its performance is often limited when faced with high humidity environments or direct contact with liquids. The development of kraft paperboard with high efficiency moisture-proof and waterproof functions has become a major trend in the industry. Manufacturers have significantly improved the moisture-proof and waterproof properties of kraft paperboard through technical means such as surface coating treatment, adding waterproof agents or adopting multi-layer composite structures, meeting the high requirements of different industries for the protectiveness of packaging materials. 2. Tear resistance and strength improvementDuring logistics and transportation, the tear resistance and strength of packaging materials are directly related to product safety. Consumers and businesses are increasingly inclined to choose packaging materials that can withstand greater external forces without being easily damaged. Kraft paperboard has good strength and toughness due to its natural fiber structure. However, in order to meet higher standards of transportation, manufacturers optimize the fiber ratio, increase the number of paperboard layers, and use special processing (such as embossing) to improve the strength and toughness of the paperboard. , calendering) and other methods further enhance the tear resistance and overall strength of the kraft paperboard, ensuring the safety of the product during long-distance transportation. 3. Diversification of printing and decorative effectsAs consumers’ aesthetic requirements for product appearance increase, the printing and decorative effects of kraft paperboard have also become important considerations. From simple monochrome printing to complex full-color printing, from lithography to gravure and flexographic printing, and then to the digital printing technology that has emerged in recent years, the printing process of kraft paperboard has been continuously upgraded, providing a rich visual expression space for brands. . The application of decorative techniques such as hot stamping, embossing, and UV glazing makes kraft paperboard packaging more visually attractive, enhancing the added value and market competitiveness of the product. 4. Continuous pursuit of environmental protection and biodegradabilityAs environmental awareness grows, consumers are particularly concerned about the environmental properties of kraft paperboard. In addition to basic recyclability, consumers also want packaging materials to degrade quickly after use to reduce the impact on the environment. Therefore, while maintaining the original environmental advantages of kraft paperboard, manufacturers continue to explore more environmentally friendly production processes and material alternatives, such as using recycled fibers and bio-based additives, to reduce carbon emissions and resource consumption during the production process. Ensure the biodegradability of the product. 5. Intelligence and functional integrationWith the development of Internet of Things technology, consumers' demand for intelligent packaging materials is also growing. As a packaging material, kraft paperboard has also begun to incorporate intelligent elements, such as RFID tags, QR code traceability systems, temperature sensing tags, etc. The application of these technologies not only improves the interactivity of packaging, but also provides brands with more opportunities to interact with consumers. opportunities and enhance consumers' shopping experience. Some special functional kraft paperboards, such as packaging materials with antibacterial, anti-mildew and fresh-keeping functions, have also begun to be used in food, medicine and other fields, meeting the special requirements of specific industries for the functionality of packaging materials. 6. Manufacturers’ response strategiesFaced with the diversification of consumers' functional needs, kraft paperboard manufacturers need to adopt flexible and diverse production strategies. On the one hand, we will increase investment in research and development, continuously introduce new technologies and new materials, and enhance the technical content and added value of our products; on the other hand, we will strengthen communication and cooperation with customers, gain a deep understanding of market demand, provide customized solutions, and meet customer needs. personalized needs. Focus on brand building and market promotion, enhance brand awareness and influence by participating in industry exhibitions, holding technical exchange meetings, etc., and attract more attention from potential customers.